Orifice Flange(OF)
An orifice flange is a specialized pipe flange designed exclusively for flow measurement in industrial piping systems. It is always installed in pairs, securely clamping an orifice plate between them. Core Function & Working Principle The primary function is to create a calibrated restriction (the orifice plate) in the flow path. As fluid (liquid or gas) passes through the plate's precision-bored hole: Flow Restriction: The fluid accelerates through the smaller opening.Pressure Drop: A measurable pressure difference occurs, with higher pressure upstream and lower pressure downstream.Flow Calculation: Built-in pressure taps on the flanges connect to a differential pressure (DP) transmitter. Using Bernoulli's principle, the DP is converted into an accurate flow rate. Key Features Pressure Taps: Two radial drilled holes (typically 1/2" NPT) per flange for precise pressure measurement.Jack Screws: Threaded holes on the flange face to easily separate the pair for orifice plate inspection or replacement without full disassembly.Standard: Manufactured per ASME B16.36, which governs their design, dimensions, and tolerances. Common Types Weld Neck Orifice Flange: The most robust type, ideal for high-pressure, high-temperature, and critical service applications.Slip-On Orifice Flange: Easier to install, used for lower-pressure systems.Threaded Orifice Flange: Used in small, low-pressure lines where welding is not feasible. Materials & Applications Common Materials: Carbon Steel (A105), Stainless Steel (304/316), and special alloys for corrosive environments.Typical Uses: Widely applied in oil & gas, refineries, chemical plants, power stations, and water treatment facilities for monitoring the flow of liquids, gases, and steam.
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An orifice flange is a specialized pipe flange designed exclusively for flow measurement in industrial piping systems. It is always installed in pairs, securely clamping an orifice plate between them.
Core Function & Working Principle
The primary function is to create a calibrated restriction (the orifice plate) in the flow path. As fluid (liquid or gas) passes through the plate's precision-bored hole:- Flow Restriction: The fluid accelerates through the smaller opening.
- Pressure Drop: A measurable pressure difference occurs, with higher pressure upstream and lower pressure downstream.
- Flow Calculation: Built-in pressure taps on the flanges connect to a differential pressure (DP) transmitter. Using Bernoulli's principle, the DP is converted into an accurate flow rate.
Key Features
- Pressure Taps: Two radial drilled holes (typically 1/2" NPT) per flange for precise pressure measurement.
- Jack Screws: Threaded holes on the flange face to easily separate the pair for orifice plate inspection or replacement without full disassembly.
- Standard: Manufactured per ASME B16.36, which governs their design, dimensions, and tolerances.
Common Types
- Weld Neck Orifice Flange: The most robust type, ideal for high-pressure, high-temperature, and critical service applications.
- Slip-On Orifice Flange: Easier to install, used for lower-pressure systems.
- Threaded Orifice Flange: Used in small, low-pressure lines where welding is not feasible.
Materials & Applications
- Common Materials: Carbon Steel (A105), Stainless Steel (304/316), and special alloys for corrosive environments.
- Typical Uses: Widely applied in oil & gas, refineries, chemical plants, power stations, and water treatment facilities for monitoring the flow of liquids, gases, and steam.
Orifice Flange(OF)
An orifice flange is a specialized pipe flange designed exclusively for flow measurement in industrial piping systems. It is always installed in pairs, securely clamping an orifice plate between them. Core Function & Working Principle The primary function is to create a calibrated restriction (the orifice plate) in the flow path. As fluid (liquid or gas) passes through the plate's precision-bored hole: Flow Restriction: The fluid accelerates through the smaller opening.Pressure Drop: A measurable pressure difference occurs, with higher pressure upstream and lower pressure downstream.Flow Calculation: Built-in pressure taps on the flanges connect to a differential pressure (DP) transmitter. Using Bernoulli's principle, the DP is converted into an accurate flow rate. Key Features Pressure Taps: Two radial drilled holes (typically 1/2" NPT) per flange for precise pressure measurement.Jack Screws: Threaded holes on the flange face to easily separate the pair for orifice plate inspection or replacement without full disassembly.Standard: Manufactured per ASME B16.36, which governs their design, dimensions, and tolerances. Common Types Weld Neck Orifice Flange: The most robust type, ideal for high-pressure, high-temperature, and critical service applications.Slip-On Orifice Flange: Easier to install, used for lower-pressure systems.Threaded Orifice Flange: Used in small, low-pressure lines where welding is not feasible. Materials & Applications Common Materials: Carbon Steel (A105), Stainless Steel (304/316), and special alloys for corrosive environments.Typical Uses: Widely applied in oil & gas, refineries, chemical plants, power stations, and water treatment facilities for monitoring the flow of liquids, gases, and steam.
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